Guitar and Mandolin Repairs : Kalamazoo Mandolin





This lovely old ‘30s Kalamazoo came into the workshop because it has a problem with its action.

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The action is very high and it’s not too long before the reason for this high action is spotted.

The neck is pulling up with the tension of the strings and a gap has appeared at the neck/body join.

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According to its owner it had been attended to in the past but the repairer merely forced glue into the join, applied clamps and hoped for the best. Consequently over time the join has failed again.

The only means of dealing with this type of issue is to remove the neck and to make an assessment of the internal join.



The fingerboard extension is heated to release the glue. By teasing a little warm water into the join the hide glue is softened and the neck join becomes undone.

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The neck and body are held together with a simple French Dovetail. On close inspection of the dovetail it appears that it does not reach to its full height.

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It is decided that a simple solution would be to extend the male half of the dovetail.

The end is trimmed down and a piece of Mahogany glued into place.

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As a safeguard an Ebony dowel is fashioned and inserted down through the body of the join.

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Veneer shims are added to the dovetail to ensure a snug fit.

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The join is assembled using hide glue and clamped.

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A few days later the mandolin is strung up, tuned and tested. The join is now gap free and the playing action is as it should be.

Click photo for Flickr pic set

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This lovely old mandolin has the beautiful tone of a mature instrument with the playability of a new mandolin, good for another 80 years!





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Guitar repair: The Heritage H 535 Guitar, Kalamazoo

The Heritage H 535 is a beautiful guitar manufactured in the old Gibson factory at Parsons Street in Kalamazoo.
The factory is over 90-year-old and it’s where Gibson designed and made many of their masterpieces.

Heritage guitars have been producing a range of guitars from here for several years now. Their quality is extremely high.

Click the image to enlarge



This H 535 suffered a broken headstock when it crashed to the floor in spectacular fashion. After several weeks in the workshop we had it looking, playing and sounding as good as new.

An invisible headstock repair

For Flickr catalogue click here

Watch the repair process